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Vanrx Robotic Aseptic Filling Machine---Latest Application in Waste Removal

News & Insights2025-05-16

Small batch production and personalized therapy represent major trends in today's biotech industry. Vanrx robotic aseptic filling machine utilizes automated robotic systems to perform fully enclosed aseptic filling processes. The waste generated from the filling process (cover material) needs to be removed regularly. Traditional solutions involve using pre-sterilized single-use beta bags inserted into the isolator via RTP ports. Each bag can only be used once and has limited capacity.

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AUSTAR Solutions (Technical/Capability Highlights)

  • Custom-designed beta bags with sleeves tailored to client processes, enabling user-friendly operation and small-volume, multi-cycle waste removal.

  • Dual integrity testing protocols (pre-use and post-use) for beta bags, accelerating client testing and validation processes.

  • Customized docking handles adapted to user scenarios:

      - Effortless bag docking and rotation

      - Reduced hand contact with weld lines to preserve bag integrity


Client Benefits & AUSTAR Value

  • Innovative design enables multi-cycle waste retrieval, reducing production costs by approximately 66.6%.

  • Strategic inventory management aligned with production schedules:

      - Shorten delivery time by 50%

      - Enhanced supply stability

  • Collaborative validation framework with CAPE Europe:

      - Cross-departmental technical consultations (production/quality/validation)

      - Over 100 trial tests completed

      - Accelerated product launch timelines

  • GMP-compliant consumables:

      - Comprehensive quality systems at AUSTAR facilities

      - Full support for on-site audits


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